【Planning】R3 Scrap

  • edison_tc

    2017-02-09 22:20:02
  • ERP
  • 原创

Purpose:

我们可以在物料主数据，BOM，routing中定义scrap的method;
有3种scrap procedure:
   ? Assembly scrap
   ? Component scrap
   ? Operation scrap


Content

Assembly 84960000 - M-M-R: assembly scrp

Machine generated alternative text: Purchase order text MRP 1 MRP 2 MRP 3 MRP 4 V fi Material 84960000 CC 1210/12 FROSTY 800697 ASH Plant U0171 CAPE GIRARDEAIJ-PLANT-PG PAPER General Data ________ Base Unit of Measure Case MRP group Purchasing Group ABC Indicator Ptant-sp.matl status Valid from MRP procedure MRP Type PD MRP Reorder Point Planning time fence Planning cycle MRP Controller rddil Lot size data Lot size EX LOT-FOR-LOT, NO SPLIT QTA. Minimum Lot Size Maximum Lot Size Fixed lot size Maximum stock level Ordering costs Storage costs md. em scrap (%) 10 Takt time Roun ing ro Rounding value Unit of Measure Grp


84960001 - M-M-R: component scrap

Machine generated alternative text: .% MRP3 ZJ?MRP4 ?orecasting Work scheduling PLant data/stor. 1 PJJ蘛 WL111 Materl 84960001 CO Product of 84960000 [U] Plant U017 CAPE GIRARDEAU-PLANT-PG PAPER BOM explosion/dependent requirements Selection method Ej1 nentscp(%)5 r Individuacoll. ___________________ Requiremen group ProdVersions_] MRP dep.requirements


84960001 - M-M-R: no component scrap


BOM

Machine generated alternative text: Material Num 84960000 CC 1210/12 FROSTY 800697 ASH UOlil CAPE GIRARDEAU-PLANT-PG PAPER Alternative BOM E4 E 慖tem ICt 0010 Document General Component I 849600011 L 84960002 Component de.ion Quantity Product of 84960000 1 By product of 84960000 2 Un A... SIs Valid From Valid to CS 12/04/2016 12/31/9999 CS 12/04/2016 12/31/9999 n ri

Machine generated alternative text: Material Num 84960000 CC 1210/12 FROSTY 800697 ASH Plant U017 CAPE GIRARDEAU-PLANT-PG PAPER Alternative BOM Basic Data Status/Lng Text Customer fields Administr. Document Assgmt DOM item __________ Item Number ooiol Component 84960001 CO Product of 84960000 Item Category ? Stock item Item ID Sort String Quantity Data ______ _______ Quantity Er 116?1 Fixed quantity Operation scrap in % ENet ID Component scrap (%) General Data MRP Data [j Co-product Recurs. allowed Lead-time offset AltTtemr,rniin - flner. I T nffcet

Machine generated alternative text: Material Num 84960000 慍C 1210/12 FROSTY 800697 ASH Plant U017? CAPE GIRARDEAU-PLANT-PG PAPER Alternative BOM E4 Basic Data Status/Lng Text Customer fields Administr. Document Assgmt BOM item Item Number 0020 Component 84960002 By product of 84960000 Item Category ? Stock item Item ID Sort String D Sub-item ID Quantity Data Quantity 2 CS Fed quantity Operation scrap in % H Net ID Component scrap (%) General Data MRP Data


MD61 - PIR

Machine generated alternative text: Pind md. Reqmts Change: Planning Table Planning start 12j04j2016 Planning End ?,賁j2?8 , Table Items Sched. Lines Material ... PInt V A BU 12/04/2... &12105I2. 12/06/2... 12/07/2... 12/08/2... : 84960000 U017 00 1cS TTfl17 (Wi 1


Run MRP:

Machine generated alternative text: Stock/Requfrements List as of 01:22 hrs ShowOverviewTree L Q] Sj% ij A.. Date MRP ... MRP element data 12/抜4/2鵬6 Stock 12/05f2016 md 12/23/ 20100 CC 121UJ12 FROSTI SUU?? ASH PD MaterialType FERT Unit Rescheduli... E.. ReceiptjReqmt Available Qty Scrap Pr... 150 100 50 0 100? 0 0 10 0004 [jMaterial Plant 54960000 U017J MRP type cs


该PL order:

Machine generated alternative text: Processing Components: Component Overview F Material 496OO0O CC 1210/12 FROSTY 800697 ASH 憆- Product. Plant Order start 12/04120161 Order Quantity CS Order finish 12/23/2016! Component Overview Material No De.ion uirement qty .. ? Plant Pr... Supply Area Reqrnt Date Item . Corn... eq... B... M. I. fl84960001 CO Product of 84 .. 111 CS U017 12/04/2016 0010 L ?.00 ? 1 CS PD 84960002 By product of 849... 242 U017 12/04/2016 0020 10.00 2 CS PD

结果：

  • 84960000 Assembly level: 100 + 100*10% (assembly scrap) = 110
  • 84960001: (net requirement)100 * (1 + operation scrap [(5%)] + M-M-R component scrap (5%) ] = 110
  • 84960002: 110 (assembly scrap modified) * (1+ BOM component scrap 10%) *2 (BOM criteria) = 242.


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