【Planning】关于BOM explosion

Purpose

在R3这端,当finish goods的net requirement, lot-size, procurement,schedule后,就要考虑BOM explosion; 不同于APO(因为在APO里,很多时候我们并不会完整地CIF R3的BOM,而只是Planning那些bottleneck的material),在R3这边,我们首先要有priority for usage,如果存在Multiple BOM的话,这个可以通过selection ID来实现;

然后我们可以使用"materrial master data"及"application-specific"的设置来进行;但是对于MRP/MPS来说,这里主要是使用material master data中的selection method来进行决定:

- blank: by lot-size

- 1: by explorsion date

- 2: by PV (如无PV,则按blank进行)

- 3: only by PV

其中,若是by explorsion date,还可以进行配置是否按OS,OF或explosion number,甚至一个fix的date来决定alternative的determination.


Content

2bom alternative

Machine generated alternative text:
Display material 80M: Alternative Overview
Item c
80M group I  Plant B726
L
BOM text test
Material 2240153 WHISPER PAD LN-XLN 8SX75 MAXI AL UG
Alternative BOMs
AItBOM 80M St DID Alternative Text Base quantity BUn From Lot Size To Lot Size Valid From Valid to
1 1 1,000 CS 100 9,999,999,999 2015.10.30 9999.12.31
2 1 test for lot-size 1,000 CS 0 99 2016.02.05 9999.12.31

其中第二个alternative还有change status

Machine generated alternative text:
Display material 80M: General Item Overview
L? L? ?I Ei  ?ubitems 3Validity
Material 7?擧ISPER PAD LN-XLN 8SX75 MA)U AL UG
8726 POWER HID INDIA-MANDIDEEP-PGHH
Alternative BOM test for lot-size
Material Document General
Item JOE Component Component de.ion Quantity Un A... SIs Valid From Valid to ChangE
0010 L 97426028 HALB Whisper Maxi iPad .500,000 EA 2016.02.05 9999.12.31
0050 L 90555529 BG WP pad Maxi T3AB ... 75,000 EA 2016.02.06 9999.12.31


先看看目前的MD04


2-14号的PL order

Machine generated alternative text:
Display Planned Order: Stock order
Components  Components
LA Stock order
Material
Planning Plant
I 6118622465
E
?240153
L
?726
E Standard in-house ... r
lJ-lISPER PAD LN-XLN 85X75 MAXI AL UG
J
POWER IND INDIA-MANDIDEEP-PGHH
Header Assignment Master Data Detailed Scheduling
Quantities
Basic Dates Production Dates Other Dates
2016.02.14 2016.02.13124:00:O0 AvailableforMRP
?016.02.13 2016021321:48jj1 GRprocessingtime
2016.02.13
8726
PSfl
?
FCO1
16
CS
Scrap quantity
Order quantity
Dates/Times
End
Start
Opening
Other Data
2016.02.14
?
[
Production Plant
Storage Location
Production Version
BOM Explosion Number
Firmin g
? I
F1 rnnvnrcnn Tnrhntnr

Machine generated alternative text:
Header Assignment Master Data Detailed Scheduling
Material master
In-house production rj Tot. repl. lead time
Lot size EX? Planning calendar
Fixed lot size 0.000 Maximum stock level ?0.000
Minimum Lot Size lo.ooo Maximum Lot Size 0.000
Rounding value 0.000 Rounding Profile
Bill of material _________
Usage BOM status
Alternative Change Number
Explosion date 016.02.131
Detailed scheduling
Group PB726LFC Task List Type ?MasterRecipe
Group Counter 1 Status 4
Planner group

它是怎么来的呢,check一下MMR

Machine generated alternative text:
BOM explosion/depen equl nts
Selection method
IndrviduaLlcoll.
Cor
Rec
ProdVersions MR



现在我们来测试一下blank:按quantity/Lot size

Machine generated alternative text:
BOM explosion/dependent requirements
F 
Selection method I ?
U
Ind韛iduaVcoll.
ProdVersions j


run Planning:

Machine generated alternative text:
Single-Item, Single-Level
82240153
B72 6
MRP Control Parameters
Processing Key
Create Purchase Req.
SA Deliv. Sched. Lines
Create MRP List
Planning mode _________
Scheduling fi]
Planning date 2Oi6.fl
Process Control Parameters
[] Display results before they are saved
Net Change in Total Horizon
Purchase requisitions in opening period
Schedule lines
MRP list
Adapt planning data (normal mode)
Material
Plant
慛ETCH
ri
ri
kte W
Planning  Short De..
Adapt planning data (normal mode)
Re-explode BOM and routing
Delete and recreate planning data

Machine generated alternative text:
Material 82240153 WHISPER PAD LN-XLN 85X75 MAXI AL UG
Plant 87261 MRP type Ml? Material Type FERT Unit CS
Date MRP ... MRP element data Rescheduli... E.. Receipt/Reqmt Available Qty Pr... S
[j2o16.02.o5 PlORel 6118568058/SDeb 79? 697
2016.02.06 PloRel 6118568059/SDeb 79? 618
Z16.02.07? End of Planning Time ...
2016.02.07 PlORel 6118568060/SDeb 79? 539
2016.02.08 PIOReI 6118568061/SDeb 80? 459
2016.02.09 PIOReI 6118568062/SDeb 79? 380
2016.02.10 PlORel 6118568063/SDeb 79? 301
2016.02.11 PIOReI 6118568064/SDeb 80? 221
2016.02.12 PIOReI 6118568065/SDeb 79? 142
2016.02.13 PlORel 6118568066/SDeb 79? 63
2016.02.14 PIOrd3148/Stck ? 16 79 FCO1
2016.02.14 PIOReI 6118568067/SDeb 79 O
2016.02.15 PlOrd. 6118623149/Stck 80 80 FCO1
2016.02.15 PIOReI 6118568068/SDeb 80? 0

还是

Machine generated alternative text:
Basic Dates Production Dates Other Dates
End r201?.02.14 r&o:oo:oo? Available for
Start 2016.02.13 1?:0O:00 GRprocessin?
Opening 2016.02.13
Other Data Firming
Production Plant B726
Storage Location
Production Versi(____CO1 []Capacity Di
BOM Explosion Number
Conversion

Machine generated alternative text:
Header Assignment Master Data
Material master
In-house production 1 Tot. repi. lead time O
Lot size 慐X Planning calendar
Fixed lot size 0.000 Maximum stock level ?0.000
Minimum Lot Size lo. 000 Maximum Lot Size 0.000
Rounding value Rounding Profile
Bill of material  _______-
Usage BOM status
Alternative Change Number ?
Explosion date

因为有quota

Machine generated alternative text:
Maintain Quota Arrangement: Overview of Quota Arr. Items 1098920
L? EL [?  [j New Entries L Header  Next Overview
Material 82240133 WHISPER PAD LN-XLN 85X75 MAXI AL UG
Plant B726 POWER IND INDIA-MANDIDEEP-PGHH
Quota Arr. 11098920 I Base Unit CS
Valid from 2Ol6.O2.Ol1 Valid to 2016.03.02fl
Minimum Qty 0.000
Created by CP6201 Created on 鉯6.02.01
Quota Arr. Items
QAI P S Vendor PPI PVer Qu... in % Allocated Qty Maximum Quantity Quota Base Qty Max. Lot Size Min. Lot Size RI
r 1
h i E E FCO1I 0.0 616.000
L J
2 E E FCO2 0.0 736.000

===> 所以,有quota确定的PV,无论Lot-size是否匹配其都使用其定义的BOM


不使用Quota,3改为Blank

Machine generated alternative text:
Material ?2240153 rWHISPER PAD LN-XLN 85K
Plant B721 POWER IND INDIA-MANDIC
Procurement
Procurement type Batch entry
Special procurement Prod. stor. li
Quota arr. usage ______ Default sup
Backflush ! Storage bc.
JIT delivery sched. Stock deter
flco-product Joint pr


run:

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WHISPER PAD LN-XLN 8SX75 MAXI AL UG
[ii1 Material Type !FERT1 Unit
r 82240 153
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MRP type
MRP ... MRP element data
[j Material
Plant
Date
[j 20 16 . 02. 05
2016. 02. 06
2016. ?2. U
2016. 02. 07
2016. 02. 08
2016. 02. 09
2016. 02. 10
2016. 02. 11
2016. 02. 12
2016. 02. 13
2016. 02. 14
2016. 02. 14
2016. 02. 15
PlORel
PlORel
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PlORel
PlORel
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6118568 059/SDeb
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6118568061/Web
6118568 062/Web
6118568063/Web
6118568 064/Web
6118568065/Web
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Rescheduli... E.. ReceiptJReqmt Available Qty Pr... Su... St... A..
79? 697
79? 618
79? 539 6533
80? 459 6533
79? 380 6533
79? 301 6533
80? 221 6533
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PlOrd. 6118623471/Stck
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0 6533
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2016.02.15 PlORel 6118568068/Web
80?

Machine generated alternative text:
Other Data ______
7261
Production
ge Location PSF1?
ctionversion1
0M Explosion Number
Firming
flPlannec
flCompo
flCapacit
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Order quantity
Dates/Times
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Other Dat
2016.02.14
?
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Available f
2016.O2.13
1[沲:oo:o?
GRproce
2O16.02.13

Machine generated alternative text:
LA Stock order
Material
Planning Plant
61186234701
182240153
B72&
E Standard in-house ...
WHISPER PAD LN-XLN 85X75 MAXI AL UG
POWER IND INDIA-MANDIDEEP-PGHH
Header Assignment Master Data
Material master
In-house production
Lot size
Fixed lot size
Minimum Lot Size
Rounding value
EX
o. ooo
lo. ooo
o. ono
Tot. repl. lead time
Planning calendar
Maximum stock level
Maximum Lot Size
Rounding Profde
?I
lo. ooo
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Bill of material
Usage
Alternative
Explosion date
. p2. 13D [
BOM status
Change Number
I

===>可以看出:其找到了2 - 因为alternative 2lot size更匹配。

 


现在我们来测试一下1:按date

Machine generated alternative text:
Material 82240153  [WHISPER PAD LN-XLN 8SX75 MAXI AL UG
Plant B7261 POWER IND INDIA-MANDIDEEP-PGHH
BOM explosion/dependent requirements
Selection method
In d ivid ua V co Il. ______
[]Version Indicator
DLscontinued parts
Dscontin. md.
F
met Short De..
Selection by order quant.
Selection by explosion date
Selection by production version
Selection only by production version


先看一下后台是设置的哪个日期

Plant:为空

Machine generated alternative text:
Maintain Plant Parameters
Plant 726WWER IND INDIA-MANDIDEEP-PGHH Reference Plant J initial
Maintain Environment Maintain Planning Run
Number Ranges Maintained [ BOM/Routing Selection J Maintained
Check Rule: Backorders Maintained plosio1 Initial
Reporting Maintained Parameters for DS Maintained


MRP Group

Machine generated alternative text:
Material 82240153 WHISPER PAD LN-XLN 8SX75 MAXI AL UG
Plant 5726 POWER IND INDIA-MANDIDEEP-PGHH
General Data
Base Unit of Measure Case MRP group
Purchasing Group ABC Indicator
-,. I

Machine generated alternative text:
Maintain filliP Group
Piant B726 POWER ?U ?UIA-MANDIDEEP-PGHH
MRP group OO4Oiet requirements planningi
Assign Strategies Planning Run
[ Strategy Group j Maintained Max. MRP Interval j Initial
Consumption Mode/Adjustment Horizon Safety Stock J Initial
Consumption/Adjustment Maintained  pl)thitiaI
Horizons
Rescheduling Horizon Maintained
Direct Procurement Maintained

Machine generated alternative text:
Change View ?0M Explosion for MRP Group? Details
Plant B726 POWER IND JNDIA-MANDIDEEP-PGHH
MRP group 0040 Net requirements planning
BOM Explosion for MRP Group
Explosion date r Setting from plant parameter
ExcI. Bulk Material Setting from plant parameter
1 Basic start date
2 Basic finish date
3 BOM explosion number/order start date
4 BOM explosion number/order finish date

也为空。

那么就是默认的

Machine generated alternative text:
Change View ?0M Explosion? Details
憀ant ! B726 POWER IND INDIA-MANDIDEEP-PGHH
Control parameters for BOM explosion/routing selection
Explosion date rBOM explosion numbbr/order start date
I.j1 D.II, M,t

(如有bom explosion number,按其来,若无将按OS

此时run,还会是alternative 2,因为date都可满足,然后再按lot size

更改一个Lot size

Machine generated alternative text:
80M group ?fi ]?j Plant B726T
80M text est
Material [82240153 ! WHISPER PAD LN-XLN 8SX75 MAXI AL UG
Alternative BOMs ________________________________________
AItBOM 80M St DID Alternative Text Base quantity B1j From Lot Size To Lot Size alid From Vali
1 1,000 CS 0 9,999,999,999 015.10.30 999
2 1 ? testfor lot-size 1,000 CS O 99 016.02.05 999

 


run planning

Machine generated alternative text:
Material 82240153 WHISPER PAD LN-XLN 8SX75 MAXI AL UG
Plant FB7261 MRP type Ml Material Type FERT Unit CS
Date MRP ... MRP element data Rescheduh... E.. Receipt/Reqmt Available Qty Pr...
?016.02.05 PlORel 6118568058/SDeb 79? 697
2016.02.06 PlORel 6118568059/SDeb 79? 618
2016.02.07k? End of Planning Time ...
2016.02.07 PlORel 6118562060/SDeb 79? 539
2016.02.08 PlORel 6118568061/SDeb 80? 459
2016.02.09 PlORel 6118568062/SDeb 79? 380
2016.02.10 PlORel 6118568063/SDeb 79? 301
2016.02.11 PIOReI 6118568064/SDeb 80? 221
2016.02.12 PIOReI 6118568065/SDeb 79? 142
2016.02.13 PlORel 6 79 63
-?
2016.02.14 PlOrd. 118623786/Stck 16 79
J
2016.02.14 PIOReI 6118 b 79 O
2016.02.15 Plflrd. 6118623787/Stck 80 80

Machine generated alternative text:
LA Stock order
Material
Planning Plant
6118623786?
?
224O153
B726
E Standard in-house ...
-IISPER PAD LN-XLN 8SX75 MAXI AL UG
POWER IND INDIA-MANDIDEEP-PGHH
Header Assignment Master Data
Material master
In-house production
Lot size
Axed lot size
Minimum Lot Size
Rounding value
1
EX
o.ooo
10.000
P0.000
Tot. repi. lead time
Planning calendar
Maximum stock level
Maximum Lot Size
Rounding Profile
0000
[0.000
Bill of material
Usage
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Explosion date
BOM status
Change Number
ri-

它就找到1了,因为OSdate下,2alternative都可行,lot size也行,那就随机了,第一个。

我们修改一下,使OS02.05前,且lot size还是先前的alter 1 (100开始)

Machine generated alternative text:
Alternative BOMs
AItBOM BOM St DID Alternative Text Base quantity B From Lot Size To Lot Size Valid From
1 1,000 Cs 9,999,999,999 2015.10.30
2 1 testfor lot-size 1,000 CS 0 99 2016.02.05

In hosur Production time

Machine generated alternative text:
Lot size independent
r挆 i
InhseProdTime ici
L J

runPlanning

Machine generated alternative text:
WHISPER PAD LN-XLN 8SX75 MAXI AL UG
[i& Material Type FERT? Unit
Date
[j2016.02.0s PIOReI
2016.02.06 PIOReI
2fl6.02.07?
2016.02.07 PIOReI
2016.02.08 PlORel
2016.02.09 PIORel
2016.02.10 PlORel
2016.02.11 PlORel
2016.02.12 PlORel
2016.02.13 PlORel
2016.02.14 PlOrd.
2016.02.14 PlORel
2016.02.15 PlOrd.
2016.02.15 PlORel
2016.02.16 PlOrd.
2016.02.16 PlORel
2016.02.17 PlOrd.
2016.02.17 PlORel
2016.02.18 PlOrd.
2016.02.18 PIOReI
-ini c n-i i n nln...1
6118568058 / SDEB
6118568059/ SDEB
END OF PLANNING TIME ...
6118568060/ 50ES
6118568061/SDEB
6118568062/ 50ES
6118568063/SDEB
6118568064/ 50ES
6118568065/ 50ES
6118568066 SDEB
18623944/STCK
6118568067/ SOEB
6118 623945/STCK
6118568068 / SOEB
6118 623 946/STCK
6118 622038/SDEB
6118 623947/STCK
6118 622039/SOEB
6118 623 948/STCK
6118622040/ SDEB
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MRP type
MRP ... MRP element data
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2016.02.14 GR ProcTme
2016.02.04 Proc. type
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LA Stock order 棏 6118623944 E Standard in-house .T1
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Material 224O153 1読jIISPER PAD LN-XLN 8SX75 MAXI AL UG
L J
Planning Plant B726 POWER IND INDIA-MANDIDEEP-PGHH
Header Assignment Master Data
Quantities
Order quantity 16 CS Scrap quantity C
Dates/Times
Basic Dates Production Dates Other Dates
End 2016.02.14 100:00:001 AvailableforMRP 2016.02.141
Start 2016.02.041 I 100:00:001 GRprocessingtime r?
Opening 2016.02.041
Other Data Firming
Production Plant B726
Storage Location PSF1

Machine generated alternative text:
慙A Stock order 16118 6239441 E Standard in-house 
r
Material [2240153 ? ?lISPER PAD LN-XLN 85X75 MAXI AL UG
L J
Planning Plant B726 POWER ND INDIA-MANDIDEEP-PGHH
Header Assignment Master Data
Material master
In-house production HTd Tot. repi. lead time
Lot size IEX Planning calendar
Fixed lot size [?000 Maximum stock level o.ooo
Minimum Lot Size 0.000 Maximum Lot Size r?000
Rounding value 鮆oo? Rounding Profile ? I

===>可以看出BOM选不出来,因为OS02.04alternative 2是不满足,而alternative 1Lotsize又不满足


此时如果后台配置是的OF?

Machine generated alternative text:
Plant 3726 POWER IND INDIA-MANDIDEEP-PGHH
Control parameters for BOM explosion/routing selection
Explosion date
LJExcl. Bulk Fv1at.
flSOrd/WBS BOM Actrve
EBOM expl.no.for MTO i
80M explosion number/order start date
III
I !IIjji
Short De.
BOM explosion r
Order start date
Order finish date
80M explosion number/order start date
80M explosion number/order finish date

run planning

Machine generated alternative text:
Material
WHISPER PAD LN-XLN 8SX75 MAXI AL UG
Material Type Fn?r1  jEJ [
82240153
B726 MRP type
MRP ...
PIOReI
P loRe
Rescheduli... E.. ReceiptjReqmt
79?
79?
Available Qty
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618
MRP element data
6118568058 / 50ES
611856805 9150ES
END OF PLANNING TIME ...
6118568060150ES
61185680 61150ES
61185680 62150ES
6118568063150ES
6118568064/ 50ES
6118568065150ES
611?
Pr... Su... St...
6533
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.! Date
[j2o16. 02. 05
2016. 02. 06
2016. 02.0
2016. 02. 07
2016. 02. 08
2016. 02. 09
2016. 02. 10
2016. 02. 11
2016. 02. 12
2016. 02. 13
2016. 02. 14
2016. 02. 14
2016. 02. 15
2016. 02. 15
2016. 02. 16
2016. 02. 16
2016. 02 . 17
2016. 02. 17
2016. 02. 18
2016. 02 . 18
79?
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PInd order 118624102Make-to-stock Order fInish
L J ___ ______
Order gty 16 Order start
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Exception 慽ii = 慡tart date in the past
05= 慜pening date in the past
61i
6118 6241C
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6118624104,
6118 622038!
6118 62410S
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2O16.02.14 GR ProcTme
2O16.02.04Proc. type
[2o16.02.o4 Order type
E
1

Machine generated alternative text:
LA Stock order
Material
Planning Plant
?118624102F E Standard in-house ...
2240153 7?Ii-IISPER PAD LN-XLN 85X75 MAXI AL UG
B72& POWER IND INDIA-MANDIDEEP-PGHH
Header Assignment Master Data
Material master
In-house production
Lot size
Fixed lot size
Minimum Lot Size
Rounding value
EX
0.000
0.000
o. ooo
Tot. repl. lead time
Planning calendar
Maximum stock level
Maximum Lot Size
Rounding Profile
o. oca
0.000
: material
e
ru
BOM status
rfi
native
2
Change Number
F
)siOfl date
2.14
Usa
Alt
Exp

==> 可以看出:BOM找到,且explosion date02.14



再测试一下BOM Change status

改回原始

Machine generated alternative text:
121 [SI 
Plant B726? POWER IND INDIA-MANDIDEEP-PGHH
Control parameters for BOM explosion/routing selection
Explosion date Tj51M explosion number/order start date


Production time: 9

Machine generated alternative text:
Lot size independent
InhseprodTime

run一下planning

Machine generated alternative text:
TIME ...
Material ?82240153 WHISPER PAD LN-XLN 8SX75 MAXI AL UG
Plant 態7261 MRP type 慚1 Material Type FERT Unit 1CS ?
2016.02.05 PIOReI 6118568058/SDEB
2016.02.06 PIOReI 6118568059/SDEB
2016.02.07 ? END OF PLANNING
2016.02.07 PIOReI 6118568060/SDEB
2016.02.08 PIOReI 6118568061/SDEB
2016.02.09 PIOReI 6118568062/SDEB
2016.02.10 PIOReI 6118568063/SDEB
2016.02.11 PIOReI 6118568064/SDEB
2016.02.12 PIOReI 6118568065/SDEB
2016.02.13 PIOReI 611 B
2016.02.14 PlOrd. 6118624260/STCK
2016.02.14 PIOReI 6118568067,?
2016.02.15 PlOrd. 6118624261ni
2016.02.15 PIOReI 6118568068/Sl PInd order ?11862426S擬ake-to-stock Order finish 2016.02.14 GR
2016.02.16 PlOrd. 6118624262/S Order qty ?F16 [CS Order start 2016.02.05Proi
2016.02.16 PIOReI 6118622038/Sl Scrap Planned opening 2016.02.05Ord
2016.02.17 PlOrd. 6118624263/S ceptn 鉯? ?art date the past
2016.02.17 PIOReI 6118622039/Sl R5i = Opening date in the past
2016.02.18 PlOrd. 6118624264/5
2016.02.18 PIOReI 6118622040/SI  -> Prod.Ord. j[?PartConvProdOrder][ -> Proc.Ord. fi-> Sub
79?
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6533
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79?
16
63
6533
79
PSF1


Machine generated alternative text:
Header Assignment Master Data
Quantities
Order quantity Cs Scrap quantity lo
Dates/Times
Basic Dates Production Dates Other Dates
End In IA ? oo:oo:ool Available for MRP
startl 2016.02.05 ? 1100:00:001 GRprocessingtime
Operng ?016.02.05


Machine generated alternative text:
Material master
In-house production
Lot size
Fixed lot size
Minimum Lot Size
Rounding value
Bill of material
Usage
Alternative
Explosion date
9?
EX?
0000
Tot. repl. lead time
Planning calendar
Maximum stock level
MaximumLotSize
Rounding Profile
!
0.000
o.ooo
1 !
0.000
1
0.000
BOM status
Change Number
1
I

看下component

Machine generated alternative text:
Processing Components: Component Overview
Material 224O153 7W1-IISPER PAD LN-XLN 89X75 MAXI AL UG
Product. Plant Orderstart 2016.O2.O5
OrderQuantity E16 CS Orderfinish r2o16.o2.14?
rnmnnnenr Overview
. Material De.ion Requirement q4 U... ? Plant Pr... Supply A ea Reqmt Date 4em I. F
97426028 HALBWhisperMax... ,000 EA 8726WH02 2016.02.05 tb LB

==> 可以看到,其只找到一个compontcompont 2change status是从02.06开始,故不会取出。


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