【Planning】Co-product, By-product

  • edison_tc

    2017-01-02 22:55:59
  • ERP
  • 原创

Purpose

在生产过程中， 特别是在PP-PI行业中，由于外部条件的变化，很容易生产co-和by- product.

连同Main product一同生产的主要有：

  • CO-product: 具有完整价值
  • By-product：具有次要或低廉的价值
  • Wasted product: 0 value;

Content:

Scenario:


Machine generated alternative text: CO Product By product


CO-Product

Machine generated alternative text: [ j Create Material 84960001 (Finished product) RJ Additional Data Org. Levels c莍歩 Check Screen Data 5 MRP 1 MRP 2 MRP 3 MRP 4 J ?Forecasting fr?wo...{fj WW Material 84960001 CO Product of 84960000 Plant U01 CAPE GIRARDEAU-PLANT-PG PAPER Procurement Procurement type [il Batch entry Special procurement pl Prod. stor. location Quota arr. usage Fil Default suppiy area Backflush Storage bc. for EP JI ed. Stock determ. group [ ] 戰 Co-product ? [ Joint production ] fl遳lk Materia? Vend, material class ____________________ Scheduling ______ ______ In-house production T days Planned Delii. Time days

  • 必须在物料主数据中，勾选co-product indicator
  • 可以事先在joint production中建立不同的settlement rule, 对每一个settlement rule可以定义其与Main product的成本分摊比例；否则在order level，需要手动地去建立。


By-product

Machine generated alternative text: ??棗? - -棗?-? ? - ? ?-棗 ? AdditionaI Data Org. Levels ? Check Screen Data Costing 1 Costing 2 ______ W W Material [i4960002 By product of 84960000 Plant U017? CAPE GIRARDEAU-PLANT-PG PAPER Standard cost estimate Cost estimate Future Current Previous

  • 不需要做任何特殊操作。

BOM

Machine generated alternative text: Create material 80M: General Item Overview ?ubitems New Entries fl U Header VaIidty Material Num 84960000 慍C 1210/12 FROSTY800697 ASH Plant U017! CAPE GIRARDEAU-PLANT-PG PAPER Aternative 80M ? Document General Item ICt Component Component de.ion Quantity Un A... SIs Valid From Valid to Change No. P... S 0010 L 84960001 CO Product of 84960000 10? CS I 11/30/2016 12/31/9999 flJ0020 L 84960002 By product of 84960000 慍S Ej El 11/30/2016 12/31/ 9999 H 0030 L 0040 L

  • Co-product与by-product需求数量为负。


其中CO product：

Machine generated alternative text: Material Num 84960000 CC 1210/12 FROSTY 800697 ASH Plant U017 CAPE GIRARDEAU-PLANT-PG PAPER Alternati,e BOM E2 Basic Data Status/Lng Text Customer fields Administr. Document Assc BOM item F 1 Item Number 00101 L J Component 84960001 CO Product of 84960000 Item Category L Stock item Item ID Sort String Quantity Data Quantity 10? ________ E]Fcxed quantity Operation scrap in % ______ Net ID Component scrap (%) G ______ MRP Data 11 Co梡roduct Recurs. allowed Lead-time offset Altltem roup Oper. LT offset Distribution key Reference point Explosion type

 


PV：我们创建一个PV让其select到上面定义的bom

Machine generated alternative text: Production Version: Mass Processing Selection Conditions _______ [? Maintain Production Version: Detad Screen ? F9 Plant uor1 CAPE GIRAR a Plant 11017 CAPE GIRARDEAU-PLANT-PG PAPER w. Material No Material Num 184960000 I CC121O/12FROSTY800G97ASH ___________ Production Version ?004? test PV4 _j] [? Check j MRP Controller Key date Production Version Production line Lock Not locked ? Assigned Change No. From lot size I To lot size CS Production versions ? Valid from 11/30/2016 Valid to 12/31/9999? Plant Material Pr... Text .. At... B... Ap... Detailed... Gr... Type OB ref. maten U017 84960000 0001 test PV ED 1 50000550 1 2 Mafl. HUO17 84960000 0002 test PV2 Task lists ________ ED 1 50000551 ! 2 Ma... _______ j ED 1 50000551g 2 Ma U017 84960000 0003 test PV3 Task List Type Group Group Counter Check stat Detaded planning 2 Master Recipe H50000S51? 2 e U017 84960000 0004 testPV4 Rate-based planning 11017 Rough-Cut Planning 11017 11017 w Bill of Material ________________ 11017 ________________ e r 梚- 11017 Alternative BOM E21lJ BOM Usage w? L..L 11017 Apportionment Struct e 11017 e 11017 Repetitive Manufacturing w 11017 REM allowed Production line Planning ID e 11017 e 11017 Other Data e 11017 Other header mat. Issue stor. location C 11017 Distribution Key Receiv. location C U017 OB Reference Maten Default supply area a e

Process order:

Machine generated alternative text: Create Process Order: Header - Master Data P) 2 Ii] ( Material Capacity 荍WM Material Staging Operations ?oMaterials )xSteps Process Order %0000?00001 [jj FMultipIe Items Type ?piol? Material i4960000 慍C 1210/12 FROSTY800697 ASH Plant U017? Status CRTD BCRQ MACM SETC SETM General Data Assignment Goods Recpt Control Dates/Qties MasterData Administr. Customer Scre Production Version _____ Production Vers. ? Explosion Date 11/30/2016 Master Recipe Recipe Group ________ Recipe 2 Usage Change Number Valid ftom 08/01/2016 Planner Group Bdlof Material Bill of Material c00 5936 Alternative E2 Change Number ! Valid ifom 11/30/2016 Status Resource Network Resource Network Plant


提示需要settlement rule: 这是与cost计算相关, 因为我们在前面的M-M-R中joint management中没有定义；

Machine generated alternative text: Maintain Settlement Rule: Overview ice no. Se... No. S... F韔... From... To ... To Fi... First Used Last Used PER 1 0 0 PER 2 0 0 Order %谮谮?00001 CC 121?12 FROSTY SUU?? ASH Actual settlement Distribution rules Cat Settlement Receiver Receiver Short Text OIT %00000000001 0001 000000000084960000 OIT %00000000001 0002 000000000084960001 I I I I I


最后save:

Machine generated alternative text: [ 4] Display Process Orden Header - General Data 鏹1 [] (9 </p> <p> <br /> </p> <ul type=

  • 有co-product的，会有multiple items indicator

    • Machine generated alternative text: I 1 Display Process Orden Material List fI Q! El S Material Capacity 荍WM Material Staging Operations J Mate riais Process Order Material 900007566 84960000 CC 1210/12 FROSTY 800697 ASH Type fill Plant U01 Material List P... Supe... Item Material j 0010 0000 84960000 j 0010 0010 84960001 R3 0010 0020 49600C4 Requirement quantity Unit... It... R... Stor... Batch 100桟S L 1,000桟S L 500-CS L X Bul... P... B.. A... It... Plant Ope... Cha... Lon U017 0020 11017 0020 X E 11017 0020 I I I I I I

    • 同时material list中可以显示完整的物料信息，其中main product与co-product会有co-product的标识


    此时GR，可以发现，CO product与Main product是一样的，都是101收货；同时带出：

    Machine generated alternative text: 慽toi GoodsReceipt RO8Order GR goods receipt My Documents Purchase Oroers Blank 慥 flrelnrc ? 900006581 ? 900006564 ? 900006563 ? 900006071 ? 900006061 900003081 ?V Reservations ? Blank Material Documents ? 4900152071 ? 5000043823 5000043817 ? 5000043816 ? 5000043780 ? 5000043779 ? 5000043778 E ? 4900152069 ? 4900152066 ? 4900151358 [J 慥 Held Data ? Blank Material Delete jjE Contents J Valuation ... M... D Stock Type loi + Unrestrict.,, Material Group 慒IN PROD CC 1210/12 FROSTY 8苘697 ASH 84960000 L?JL!J Lin e

    若收货50 main product

    Machine generated alternative text: A04 Display 憊J R02 Material Docu... ? r5oooo4396鹯 120161 General % 慏oc. info Document Date 11/30/20161 Delivery Note Posting Date 07/30/2016 Doc.Header Text n Li Individual Slip ? GR/GI Slip No. Line !Mat. Short Text Qty in UnE E... SLoc Order Bu... Profit Center Batch Valuation ... M... D j 1 ]CC 1210/12 FROSTY 800697 ASH 50 CS 900007566 U017 99990000 0000020773 101 + I JL Material t? ant1ty Where Order Data YBat& Ji? Account Assignment Movement Type GR for order Stock type Unrestricted use ?

    再看process order

    Machine generated alternative text: [ 4 Display Process Order: Header - General Data fi 9 Ma* I Cap0 Operations ?aMaterials XStep Process Order 900007566 JMutpie Items Type P101 Material 84960000 1CC 1210/12 FROSTY800697 ASH Plant 13017 Status REL PRC CSER BCRQ GMPS MACM PDLV SETCt [fl] enerai Data ?慉ssignmeni?鉺 Rej抰r[1?es/Qties MasterData 1擜dministr. Quantities _____________ _______ Total Qty loo Short/Exc. Rec. 0 Delivered Dates/Times _______ Basic Dates Scheduled Confirmed End 12/21/2016 00:00:00? 12/20/2016 24:00:00 07/30/2016

    还可以收货：

    Machine generated alternative text: receipt uraer uuuu?oo - LillY iiIIVLY Hold Check Post LU Help AOl Goods Receipt ROB Order e GR goods receipt Document Date 111130/20161 Delivery Note Posting Date r11130/2016? Doc.Header Text r C 1 Individual Slip e? GR/GI Slip No. Line Mat. Short Text oj Qty in UnE E... S.. SLoc Batch Valuation ... M... D Stock Type Pint S... [ 1 ICC 1210/12 FROSTY B00697 ASH III 50 CS 101 + Unrestrict... C CAPE GIRAR... j 2 lCOProductofB4960000 1,000 CS 101+ Unrestrict... eppEGIRAR 4 ENWE Delete jL Contents Movement Type fl GR for order Stock type Unrestricted use Plant CAPE GIRARDEAU-PLANT-PG PAPER U011 Storage Location


    • Main product与co-product互相并不影响


    而by-product呢？收货使用531

    Machine generated alternative text: neceipt viner - LAN ira? O Hold IijHelp Doc.Header Text I 1P Movement Type (Inventory Management) 369 Entries L tricted梪se stock ii. t. to unrestr. sales order stock 531 Q Receipt of by-product into unrestricted project 532 Receipt of by梡roduct into unrestricted梪se stock ? reversal 532 E Receipt of by梡roduct into unrestr. sales order - reversal 1 AOl Goods Receipt el 慠iO Other el Init.entry of stBal. Document Date ul1/3o/2o16 Material Slip Posting Date 11/30/20161 1 Individual Slip e] GR/GI Slip No. I inn t.Ai+ Chn.+ Tn+ flit fl+, 縩 lint HvT S Text t Cl nr D,*rk


    Machine generated alternative text: AOl Goods Receipt RiO Other Receipt by-product E奿?H Document Date 11/3O/2O16 Material Slip Posting Date 07/30/2O16 Doc.Header Text I llndividual Slip 揮 GR/GI Slip No. Line Mat. Short Text OK Qty in UnE E... S.. SLoc Order Batch Valuation ... M... D Stock Type [ 1 jay product of 84960000 j 300 CS 531 + Unrestrict.,. 4 [j[j Delete [E Contents j r JjjJ ?iItem OK Line


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