【Planning】BOM中的替代

Purpose

不同于APO,我们知道在APO里,我们可以使用Interchangeability来达到这种PIPO(Phase In, Phase Out)的需求;在R3里,直接在BOM中,以及我们可以结合material master data来做到discontinuation和follow up,但是R3里的这些substitution都是属于soft conversion,即尽量要去消耗完discontinuted material再才使用follow up material.

BOM与material master相结合,discontinuation有simple 和parallel (即dependent);

而直接在BOM的Item data中我们也可以使用alternative item group,来指定不同的strategy进行需求qty.的拆分;


Content:


Simple discontinuation:


Machine generated alternative text:
I 849600001
I 849600011 .
follow up
I 849600021


M-M-R:


Machine generated alternative text:
j T j Change Material 84960001 (Finished product)
Additional Data  Org. Levels ? Check Screen Data 
MRP 3 ?MRP 4 Forecasting Work scheduling Plant data / stor. 1 P.. ?
-
Material 84960001 1 鮌roductof8496O0O0
Plant U017 CAPE GIRARDEAU-PLANT-PG PAPER
ROM explosion/dependent requirements
Selection method [1 Component scrap (%)
IndividuaVcoll. H __________________ Requirements group
[ proriversions j MRP dep.requirements
flkrnr飄niiad prtc
Discontin. nd. rflEff._out [11/30/20161 Follow-up matI 84960002 I
Repetitive manufacturing / assembly / deployment strategy
Repetitive mfg REM profile Action control
Fair share rule Push distribution Deployment horizon
j Average plant stock 1 [ Material memo 1 []Material memo exists


BOM:


Machine generated alternative text:
Material Num 84960000 CC 1210/12 FROSTY 800697 ASH
1 CAPE GIRARDEAU-PLANT-PG PAPER
Alternative BOM E2
Material Document General
Item ICt Component Component descnption Quantity Un A... Sis Valid From Vano to Change No. P...
1030L 84960001 CO Productof 84960000 2 CS EJ L 11/30/2016 12/31/9999


修改PV,使其自动只找我们的BOM

 


看一下MD04 of discontinued material:


Machine generated alternative text:
Stock/Requirements List as of 07:53 hrs
Show Overview Tree L Q1 ? 
[pjMaterial 496000l CO Product of 84950000
Plant uoi] MRP type pfl! Material Type FERI Unit EEi1 [
Date MRP ... MRP element data Rescheduli... E.. ReceiptjReqmt Available Qty
j11/30/20l6 Stock
11/30/2016 ? Effective桹ut Date
12/21/2016 PrcOrd 000900007566/PI0l/PD 20 loo


 


 


对于header


Machine generated alternative text:
Material [84960000 CC 1210/12 FROSTY 800697 ASH
Plant [uol7I MRP type 慞D MaterialType FER unit ?1fl [
A., Date , MRP ... MRP element data Rescheduli.. E.. Receipt/Reqmt Available Qty Pr...
?11/30/2016 Stock 50
l2/0l/20l6 IndReq VSF r 70?
12/02/2016 PlOrd. 1000126268/Stck 12/01/2016 30 loo 30 0002
1i ) fi f駃 flrrflrri OOOOOOO?C? /DYfli fDTh 1(1 CA 谹 馎馎


 


run MRP;


然后MD04


Header:


Machine generated alternative text:
Material ?960000 CC 1210/12 FROSTY 800697 ASH
Plant U017J MRP type Material Type FERT Unit  j_____________
Date MRP ... MRP element data Rescheduli... E.. Receipt/Reqmt Available Qty Pr...
j11/3o/2o16 Stock 50
12/01/2016 Indl1ea VSF r 120? 70?
12/02/2016 PIOr[. 1000126268/Stck 12/01/2016 30 ?0 0 0004
12/21/2O16 PrcOrd 000900007566/P101/PD 2G 50 50 0004


看一下此PL order


Machine generated alternative text:
Processing Components: Component Overview
Material ?4960000 CC 1210/12 FROSTY 800697 ASH
Product. Plant 1U0171 Order start 11/30/2016u
OrderQuantity CS Orderflnish 12/02/2016
Component Overview
Material No De.ion Requirement qty U... ? Plant Pr... Supply Area Reqmt Date Item I. D F Req... B... M. L j
84960001 CO Product of 84960000 0 CS U017 11/30/2016 0030 Li O CS PD S
184960002 yproductf84960000 ? 140 CS U017 11/30/2016 0030 L X 140 CS PD


可以看到其找到了Follow upmaterial;


然后可以看到其dependent req.


Machine generated alternative text:
[pJ Material 84960002 By product of 84960000
Plant U017 MRP type pD Material Type FERT Unit C5?
A.. Date MRP ... MRP element data Rescheduli... E.. Receipt/Req mt Available Qty
j11/3o/2o16 Stock O
t11/3012016 DepReg 84960000 140? I 140?
12扥2f2O16 PlOrd. OOO126274/Stck ,11/30/2016!! 140 0
12/20/2016 OrdRes 849600001 500 500
L J


 


 


Parallel discontinuation:


Machine generated alternative text:
discontinuedgroup followupgroup


 


M-M-R:


Machine generated alternative text:
[ 4] Change Material 84960001 (Finished product)
4AdditionalData 錹rg.Levels CheckScreen Data 8
MRP 3 3MRP 4 Forecasng Work scheduling Plant data/stor. 1 P.4 WL盝I9J
Material 84960001 CO Product of 84960000
Plant U01 CAPE GIRARDEAU-PLANT-PG PAPER
80M explosion/dependent requirements
Selection method Component scrap (%)
Individua(/coll. H Requirements group
ProdVersions_j MRP dep.requirements
Discontinued parts _______________ _____
Discontin. intL Rl Eff.-out 111/30/2016 Follow-up mati r849600031 ]51
Repetitive manufacturina) assembly J deployment strateqy


Machine generated alternative text:
4] Change Material 84960002 (Finished product)
? 4Additional Data  Org. Levels c莍歩 Check Screen Data 5
MRP3 /fqgp4 J Forecasting Workscheduling Pbritdatajstor.11?W
Material ?4960002 By product of 84960000
PLant U0171 CAPE GJRARDEAU-PLANT-PG PAPER
BOM explosion/dependent requirements
Selection method Component scrap (%)
IndividuaVcoll. fl __________________ Requiements group
I J tiSul i JICdLUI ProdVersions_j MRP dep.requirements
Dtscontmind.
Repetitive manufacturing/assembly/deployment strategy empty automatically if 3Jst


 


BOM


Machine generated alternative text:
E?? Material ROM Edit (Soto Extras 1 Environment Settings System Help
Material Num
Plant
Alternative 80M
?4960000
U017fl CAPE 6f
E2
Item ICt Component
10030 L 84960001
84960002
0050 L 84960003
84960004
Component de.ion
CO Product of 84960000
By product of 84960000
84960001- follow up
84960002 follow up
Quantity
2
3
2
3
LonaText
Discontinuation data
Change material 80M peration Assignment I
Qisplay assembly I
[歔E [c3Subtems
Batch Classification
Object dependencies  I
New revision level
DSp. r,vlsion level I
Her Validity
597 ASH
More...
Material [ Document General
Un A... SIs Valid From Valid to
CS 11/30/2016 12/31/9999
CS 11/30/2016 12/31/9999
CS 11/30/2016 12/31/9999
CS 11/30/2016 12/31/9999
Change No. P... SortStrng Item ID Chg No. To G.. R L
00000005
T.


 


Machine generated alternative text:
Ec? Discontinuation Data
Item Number I0o31
Component 84960001
Item Category L
Discontinuation md. W
Discont. group
Follow-up group
[ Back Discontinuation Info j


Machine generated alternative text:
Ec? Discontinuation Data
Item Number Ioo41
Component 84960002
Item Category L
Discontinuation md. 1i1
Discont. group
Follow-up group
[ Back Discontinuation Info j


 


Machine generated alternative text:
Ec? Discontinuation Data
Item Number Ioo51
Component 84960003
Item Category L
Discontinuation md.
Discont. group
r?
Follow-up group
L Back Discontinuation Info j


 


Machine generated alternative text:
Ec? Discontinuation Data
Item Number IOO51
Component 84960004
Item Category L
Discontinuation md.
Discont. group
r?
Follow-up group
L Back Discontinuation Info j


 


run一下Header material84960000MRP


Machine generated alternative text:
Material 84960000 CC 1210/12 FROSTY 800697 ASH
Plant U017J MRP type PD Material Type FERT Unit
A.. Date MRP ... MRP element data ReschedulL. E.. Receijt/Reqmt Available Qty Pr...
?11/30f2016 Stock 50
12/O1f2016IndReqVSF 120? 70?
12/02/2016 [IOrd. 1000126268/Stck 12/01/2016 30 70 0 0004
L J


 


Machine generated alternative text:
Processing Components: Component Overview
De.ion
CO Product of 849..
By product of 849...
1660001- follow ...
84960002 follow u..
84960000
!U0171
Material
Product. Plant
Order Quantity 70
Component Overview
Material No
J84960001
84960002
84960003
84960004
CC 1210/12 FROSTY 800697 ASH
Order start F11/3O/2016
Orderf靚ish ?2/02/201&
Requirement qty U... ? Plant Pr... Supply Area Reqnit Date Item LE
O CS U017 11/30/2016 0030 L 2
O CS U017 11/30/2016 0040 L 3
140 CS U017 11/30/2016 0050 L
210 CS U017 11/30/2016 0060 L
FI
xi
x;
eq... B... M. L
CS PD
CS PD
40 CS PD
10 CS PD


可以看到一切正确按照MMRBOM


  


 


 


Alternative Item - strategy 1 (strategy 2是根据ATP来的)


BOM


Machine generated alternative text:
Material Num
Plant
84960000 ? CC 1210/12 FROSTY 800697 ASH
U017 CAPE GIRARDEAU-PLANT-PG PAPER
Alternative BOM
Material Document General
Item ICt Component
84960002
84960003
84960004
Component de.ion Quantity
By product of 84960000 2
84960001- follow up 3
84960002 follow up 4
Un A... SIs Valid From Valid to
CS 11/30/2016 12/31/ 9999
CS 11/30/2016 12/31/9999
CS 11/30/2016 12/31/9999
Change No. P... SortSt


 


Machine generated alternative text:
BOM item
Item Number 0060!
Component 84960002 By product of 84960000
Item Category i- Stock item
Item ID
Sort String _________________________________
Eo Alternative Item Data
AltltemGroup
Quantity Data
. Priority
Quantity 2 Strategy Manual maintenance/by usage pr
Operation scrap in % usaob.
General Data 0_r
AltItemGroup 01 ?
UTSUUuLani Kt7
Reference point Explosion type


  • 占比20%


Machine generated alternative text:
BOM item
Item Number 0070
Component 84960003 84960001- follow up
Item Category  Stock item
Item ID
Sort String
Quantity Data
Quantity 3
Operation scrap in %
General Data
flCo-product
AltltemGroup
I_l Distribution key
[ Discontin. data ]
Reference point  Explosion type
AltltemGroup
Priority
Strategy
Usage prob.
O?


  • 占比80%


Machine generated alternative text:
80M item ______
Item Number OO81
Component 84960002 follow up
Item Category 慙? Stock item
ItemID
Sort String ___________
Sub-item ID
Quantity Data
Quantity 4
Operation scrap in %
General Data
fl Cc -prduc
AltltemGroup
Discontin. data 1ALE indicator  Phantom item
Reference point Explosion type


  • Only info


run一下MRP


Machine generated alternative text:
Processing Components: Component Overview
Material
Product. Plant
Order Quantity
Component Overview
Material No
84960002
84960003
84960004
De.ion
By product of 849...
84960001- follow ...
84960002 follow u..
B...M.I.
CS PD
CS PD
CS PD
4960000
1rU017l
r70
CC 1210/12 FROSTY 800697 ASH
-J ____________
Order start il/30/20161
CS Orderfmnish r12,o2,2o16
Requi
? Plant Pr... Supply Area Reqmt Date Item I. Req...
U017 11/30/2016 0060 L 28
U017 11/30/2016 0070 L 168
U017 11/30/2016 0080 L O


84960002 = [70 * 20%] *2 = 28


84960003 = [70 * 80%] *3 = 168


8496004则是0,因为它是Info的项目;


 


Alternative Item - strategy 2


首先给84960003 一点初始


Machine generated alternative text:
V
AOl Goods Receipt RiO Other
General i[)
Intentry of stBal. r歩ln
Document Date 11/30/2016
Posting Date 07/30/20161
j llndividual Slip ?l
Line Mat. Short Text
[ 1 184960001-follow up
Material Slip
Doc.Header Text
GR/GI Slip No.
K Qtyin
O
E... S.. SLoc Batch
CS
Material Quantity Where Batch
Movement Type
r?ii [?  Init.entry of
Stock type
Unrestricted use
CAPE GIRARDEAU-PLANT-PG PAPER U017j 
0001
Valuation ... M... D Stock Type PInt
561 + Unrestrict... CAPE GIRAR.
E1 tt  Delete j Contents
Plant
Storage Location


再修改BOM - 将上面的strategy 1改为2 


003stock充足;且003BOM100%


Machine generated alternative text:
BOM item
Item Number 0070
Component 84960003 84960001- follow up
Item Category L Stock item
Item ID ?0000011?
Sort String ______________________________
[]Sub-item ID [? Alternative Item Data
AltltemGroup
Quantity Data
Priority
Quantity Strategy [1 100% check
Operation scrap in ? Usage prob.
General Data
AltltemGroup
V1SUTuuuu,, ry


run MRP


Machine generated alternative text:
Processing Components: Component Overview
Material
Product. Plant
Order Quantity
Component Overview
Material No
84960002
84960003
84960004
84960000
U017[
CC 1210/12 FROSTY 800697 ASH
Order start [11/30/20161
CS Orderf靚ish i702/2016
De.ion
Requirement
qty
U...
? Plant Pr...
Supply Area Reqmt Date
Item L Req...
B...
M. L
By product of 849...
.?_.._L.C5
U017
11/30/2016
0060 LO
CS
PD
r
84960001-follow ...
L
84960002 follow u..
1o
O
CS
U017
U017
11/30/2016
11/30/2016
0070 L 210
0080 L O
CS
CS
PD
PD
a
w


可以看到,全部转化为003来供应;


 


若在BOM2者都是50%


Machine generated alternative text:
Processing Components: Component Overview
Material 84960000 CC 1210/12 FROSTY 800697 ASH
Product. Plant U0171 Order start 1/30/2016?
Order Quantity 70 慍S Order finish 12/02/2016?
Component Overview
Material No De.ion Requirement qty U... ? Plant Pr... Supply Area Reqmt Date Item I. Req... B... M. I.
84960002 By product of 849... 70 CS U017 11/30/2016 0060 L 70 CS PD
- r
84960003 84960001-follow ... 05 CS U017 11/30/2016 0070 L 105 CS PD
L
84960004 84960002 follow u.. O CS U017 11/30/2016 0080 L O CS PD


==> strategy 2: 主要用于ATP;



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